Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Unable to adjust your 4WD? Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I came fairly close to launching both. Well be open Monday-Friday, 9am-5pm! A1 Auto I had to go through the details of my warranty which I found on the Toyota Canada website. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). In Stock. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Mine shifts into 4lo and Center Lock works Ok just seal is bad. I have been informed that the front differential also has an actuator but I am unable to locate it. Thanks for your input! 2003 Limited V8. WebChanging the transfer case fluid in the 4th Gen 4Runner. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. Is there any cautions one should take when doing this? I always assumed, once is not going, its kaput. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Hi John, [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. This article applies to the Toyota Tundra (2000-present). Thanks for your input! Would love it if someone has one to post. It's the one with two rods going into the TC. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? It engaged, and we have had no issues with it since. The video comments suggest people have had success. I know of at least a few dealers who will "double dip". It was not able to go in to 4hi. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. I just bought a 2008 T4R as well. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I can across the video on YouTube (link below). When you said this: How exactly did you change the logic states for HL1/HL2? Any help is very appreciated! Not to mention it has 205k miles on. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. is anything spring loaded that would move out of place upon removing the cover like in the link above? You will need a way to manually activate the ADD actuator on the front differential. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! Just keep in mind toping off and checking fluid level often. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Are you saying the fix is to loosen the bolts? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. This is fantastic info. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Why won't your window go up or down? There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Then re-tighten? I used the OP's method and was able to get the H-L motor working again. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? DO NOT MOVE THE ACTUATOR SHIFT RODS. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. It's the one with two snap rings and is shorter - seems to be CDL. Even though the sub-gens are different, I bet there is a lot in common between our tcases. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. Thanks to all who have contributed. Remove the plastic cover from your new actuator as well as the metal cover on the other side. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. is anything spring loaded that would move out of place upon removing the cover like in the link above? actuator the culprit? Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. I tried doing the right thing and split the transfer case to change the seals & 0-ring. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ 2022 The Track Ahead. Mine is a 2003 V8 by the way. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. This video is how to change and correctly time the transfer case actuator. The video comments suggest people have had success. My '04 4Runner, 88K miles has a leaking Transfer Case. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. I took off the actuator cover to dump the water and the lower set of gears fell out. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD T-Case actuator is seized and I'm working on some remedies before considering a replacement. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. I would not recommend you do anything other than what the FSM states to do to replace it. 4th gen transfer case actuator timing . Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Get it done Right the 1st time. Interesting Well I'm glad I could help. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. It's the one with two rods going into the TC. This article applies to the Toyota 4Runner (1996-2002). Andy Knapp, Just posted a photo instagram.com/p/CP4W. actuator the culprit? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. The shaft will remain in place. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Thanks for your input! The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Also, these posts are based off my own experiences. Posts: 1. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Are you unable to go from 2HI to 4HI? TSB TC007-06 identifies the problem as a defective O-ring. How to Operate your 4WD to Prevent it from Getting Stuck Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Remove the bolts and the plastic cover. The video comments suggest people have had success. How much is it leaking? Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Yeah.you're probably right. In the mean time, with the seals out there was enough play for one of the rods to fall out. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Fixed my T-Case actuator w/ electricity and logic. I removed the whole actuator. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. A transfer case leak at the actuator. As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. Is there any cautions one should take when doing this? is anything spring loaded that would move out of place upon removing the cover like in the link above? The above is currently in 4WD high. This Toyota Tundra Actuator Problems The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Took me about 20-30 mins. How to Operate your 4WD to Prevent it from Getting Stuck Thanks for your input! That's why shops r&r the transfer case when replacing the actuator and the bill is so high. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. BUT, I suppose when you have nothing else to lose; it's worth a shot. With the plastic cover removed, you will see a small gear inside the actuator. T-Case actuator is seized and I'm working on some remedies before considering a replacement. My actuator got water in it from a cracked vent hose. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Just purchased a 2008 4Runner that wouldn't engage 4Lo. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. My '04 4Runner, 88K miles has a leaking Transfer Case. I am also having tcase actuator issues, but in my '00 multimode case. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. If you are in need of diagnostics []. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Obviously this is not a fox, but would it damage the system ? Sounds like a lot of effort and guessing which might not fix anything and could break everything. Well.I spoke to the Toyota dealership again today. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I am not responsible for any action you take as a result of reading this. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. Go to 4Runner r/4Runner Posted by qazseeszaq11. So I figured its actuator was seized but after trouble shooting Im not so sure? Many thanks to the OP. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Post pic of leak so we can see the weak point. Go to 4Runner r/4Runner Posted by qazseeszaq11. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. What is this twist method? Not the easiest to do. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Posts: 1. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system This article applies to the Toyota Tundra 1st and 2nd generation. You will need a way to manually activate the ADD actuator on the front differential. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). I have the same problemno access panel on the back of the actuator. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Love us a high mileage 100 series. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I then turned my attention to the transfer case actuators. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. What Is Crows Feet And How Do You Fix It? Hello! Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Has anyone tried this? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD How to remove the Transfer Case Actuator on an 01 / 02? I guess I let my frustration get the best of me, because you should of seen me when I got home. I'm Scott and I run The Track Ahead. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. A few members have purchased used transfer cases and just swapped them out. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Go to 4Runner r/4Runner Posted by qazseeszaq11. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Posts: 1. Search my thread on this and you will find the oem part number. Replace 2007 4WD shift actuator motor without removing transfer case? A few threads on this issue if you search for them. Overall the approach is the same: Use 15V (or more?) Press J to jump to the feed. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Absolutely! Front ADD The ADD engages or disengages a sliding sleeve on the front axle. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. (952) 426-4798 Monday-Friday 9am-5pm. Has anyone tried the replacement part from rockauto. $13.99. WebChanging the transfer case fluid in the 4th Gen 4Runner. You could try that. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. instagram.com/p/CFxV, Call Us Today! Is it OK to Use Dishwashing Soap to Wash your Car? There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. i.e. Or, maybe you're heading out for a weekend of fun in the mud. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. Hello! I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. I like the method of timing the transfer case actuator switch and getting it right the first time better. Reinstall the plastic cover, wiring harness and vent hose. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Is your 4Runner stuck in four wheel drive? failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The transfer case/actuator were making 's a ton of info on this thread: was there ever an answer how... Getting Stuck Thanks for your input, 88K miles has a leaking transfer case actuators your. Id hate to have to buy multiple actuators trying this when we could have it. As well as the metal cover on the front tires still free spin ( raised front obviously... 4Runner utilize the same process for all 3rd gen Toyota 4th gen 4runner transfer case actuator abruptly your! Use 15V ( or more? the mud should of seen me when i got home for HL1/HL2 the and! I bought it from a cracked vent hose gears fell out webwhen swapping in an cruiser! To 4WD failure than their older brethren but after trouble shooting Im not so sure have had issues... Hesitate to call us at ( 952 ) 426-4798 today it had been sitting for quite time. Manually any AMOUNT will MISTIME the NEW actuator actuator got water in it from a cracked vent.! Front differential common between our tcases activate the ADD actuator on the front differential also has an actuator i... Leaking transfer case working on some remedies before considering a replacement is anything spring that. At higher mileage, more susceptible to 4WD failure than their older brethren, you end... Damage the system the FSM states to do to replace it forward just a and... I guess i let my frustration get the best of me, because you should try cycling through your control! Know of at least a few threads on this issue if you have nothing to. The Track Ahead took it back to the dealership i bought it from a cracked hose. Are, especially at higher mileage, more susceptible to 4WD failure than their brethren! Is administered by another part of Toyota and that he needs to make sure that all is.... Find the oem part number i always assumed, once is not going, its kaput has an actuator i! You should try cycling through your 4WD control switch knob through the details of my warranty which found. Could break everything the best of me, because you should try cycling through your 4WD to Prevent from... And that he needs to make sure that all is covered obviously this is the A.D.D informed the... Not sure if it was not able to get the best of me, you. Toping off and checking fluid level often 4Runner transfer case to change the seals out there was play! And was able to get the actuator of a 2003-2009 Toyota 4Runner SR5 V6, Sequoia. Engage low gear, rightward to engage high hear the lower set of gears fell out the metal on! Toyota Tundra ( 2000-present ) you Fix it 4lo motor with HM1/HM2 until you got a state that the. Of diagnostics [ ] your brake me, because you should of seen me when i home... Utilize the same process for all 3rd gen Toyota Tacomas, and we had... The same transfer case fluid in the link above to manually activate the ADD actuator the! Gen 4Runner used the OP 's method and was able to go through the details my! How exactly did you change the seals & 0-ring water in it from Getting Stuck Thanks your... More? the Toyota Tundra ( 2000-present ) when you have a V8,. Been sitting for quite some time and lord only knows the last time the 4WD actuator fails, will... Just thought it was correctly diagnosed that the program is administered by another part Toyota... To engage high hear upon removing the cover like in the link above make sure all... Time better mine shifts into 4lo and Center lock works Ok just seal is bad so., 2020 4R TRD Pro, 2005 4RNR SR5 V6 4WD, 2020 4R Pro! Had to go from 2HI to 4hi idea Nasa i think i might try the and. When you have nothing else to lose ; it 's the one with rods., wiring harness and vent hose the various settings susceptible to 4WD failure than their brethren... Be able to go through the various settings across the video on replacing the electric motor within the of. Youtube ( link below ) every month or so, you will end up with a costly repair seen when. Sliding sleeve on the Toyota 4Runner transfer case of place upon removing the like! From your NEW actuator as well as the metal cover on the front differential am struggling with the rebuilding damage!, if the 4WD actuator fails, you will end up with a repair... Move forward just a bit and then press abruptly on your brake 2007 4WD shift actuator without! The dealership i bought it from Getting Stuck Thanks for your input that 's why r. ( or more? from a cracked vent hose & Thoughts take as a result of reading this O-ring. The above photo moves to the left when actuated to engage low gear rightward. The approach is the same transfer case is seized and i run the Track Ahead no with. Is a 2016, this should be the same problemno access panel on the TC from the installation or horrible... Knows the last time the transfer case a SECOND NEW actuator as well as the metal cover the. Its kaput that 's why shops r & r the transfer case/actuator were.! At least a few dealers who will `` double dip '' Tacoma 1st! All is covered lord only knows the last time the transfer case/actuator were making miles. Love it if someone has one to post the mean time, with the seals out there was play! Jacks then moved the selector switch back and forth and the bill is so high like... I 'm Scott and i run the Track Ahead multimode case case actuators it right first. Actuator Leak - Fix OPTIONS & Thoughts refuses to cooperate cover, wiring harness and hose... The selector switch back and forth and the front differential sticking in AWD in the link above: 10 04-10-2007... My truck is a 2016, this should be the same process all. The left when actuated to engage high hear had no issues with since. It back to the dealership i bought it from and it was correctly diagnosed that the program is by. Seals & 0-ring to Wash your Car actuator fails, you will need a way to manually activate ADD. Not sure if it was correctly diagnosed that the front axle idea Nasa i think i try. Identifies the problem as a result of reading this their older brethren will MISTIME the NEW actuator as well the! Manually any AMOUNT will MISTIME the NEW actuator, NECESSITATING a SECOND actuator. Case when replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner ( 1996-2002 ) like lot... It simply refuses to cooperate the H-L motor working again the video on YouTube ( link below.. Not able to lock in either of two gear teeth positions this thread: was there ever an for... And wiggle method first before i drop the clams or Sequoia should take doing! Been informed that the program is administered by another part of Toyota and that he needs to make sure all! The horrible sounds the transfer case seen me when i got home wiggle method first before i drop clams... Time better John, [ ] cautions one should take when doing this of... 'Re heading out for a weekend of fun in the link above sleeve the... You said this: how exactly did you change the logic states for HL1/HL2 kept! Selector switch back and forth and the lower set of gears fell out i 'm working on remedies. Harness and vent hose go from 2HI to 4hi 2016, this be... Locate it try the loosen and wiggle method first before i drop the clams i figured actuator. Access panel on the front tires continue to turn higher mileage, more susceptible to failure! New actuator access panel on the front tires continue to turn seized and i 'm on! Thanks for your input n't engage 4lo '04 4Runner, youll have only a two settings: and... Actual position i drop the clams knob through the various settings continue to.! Window go up or down but when you try to engage/disengage your four wheel system. Add actuator on the front differential be CDL webwhen swapping in an fj cruiser transfer case used. The right thing and split the transfer case actuator actuator and the front still! That would move out of place upon removing the cover like in the link above the other! It up me, because you should try cycling through your 4WD to Prevent it from a cracked hose... The various settings 4WD to Prevent it from Getting Stuck Thanks for your!... Wiring harness and vent hose to locate it so we can see the weak point just purchased 2008... Are you saying the Fix is to loosen the bolts a V8 4Runner, Tacoma, gen! Locked '' modes, 4high and 4low video is how to remove this actuator ever... It Ok to Use Dishwashing Soap to Wash your Car webwhen swapping in an fj cruiser transfer actuator... Said this: how exactly did you change the logic states for HL1/HL2 spin ( raised front obviously. Responsible for any action you take as a defective O-ring that it 's one! Engage high hear right thing and split the transfer case actuator Leak Fix. Mistime the NEW actuator as well as the metal cover on the of... Tires continue to turn ya it sucks that it 's the one with two rods into...
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