To help you fully comprehend the press brake machine, we conducted extensive research and have composed this comprehensive article. Manual press brakes require manual adjustments of the bending dimensions and angles during use. Each workpiece has its own unique set of hazards and requires specific countermeasures to ensure safety. Rating. This means that the top-earning press brake operators make $15,000 more than the lowest-earning ones. Technical machine operators earn a higher salary in the manufacturing industry with an average of $35,834. To provide a general idea of the price range for press brake machines, we have created a reference table for both NC and CNC press brakes. 0000004474 00000 n Here, we provide press brake operation manuals to guide you in operating the press brake. The inspection method and accuracy range shall be based on GBT-14349-2011-Metal Press Brake- Precision. Sir,Thanks for sharing the information.Could you please help me with formula for the movement of Punch (Down in MM) to achieve a particular angle.Ex, if I know the thickness of Sheet, Height & Width of V-Die than How much should press punch(in mm) to get the required angle.Please help! Please download them from the provided link and read them carefully. V axis is the deflection compensation axis, and there are two implementation methods. Should there be any issues or concerns regarding safety, it is essential to notify a supervisor right away. Now, we'll look at technical machine operators, who generally average a lower pay when compared to press brake operators annual salary. The amount of movement is determined by the newly measured pulse count. Clamp tools with the push-button or key switch on the controller: 5 seconds. There are several types of press brakes, but the most commonly used are down-moving hydraulic press brakes and CNC press brakes, depending on the classification method used. The stroke adjustment can be performed through electric quick adjustment or manual fine adjustment. The following press brake manufacturer ranking list will certainly assist you in choosing the ideal press brake manufacturer. This streamlines the production of long parts, reduces labor intensity, and improves product quality. 1) Punch and dies Downward movement of the ram will cut off the limb! Employees should always wear goggles and gloves while using the machinery. In this post, we will delve into every aspect of the basics of press brake bending, including the bending principle, springback analysis, the most commonly used bending methods, punch and die selection, and the calculation of bending force. The term coining is derived from the coin-making process, which is known for its high accuracy. It's hard work to become a press brake operator, but even the most dedicated employees consider switching careers from time to time. operate and maintain amada king 345K turret punch. To ensure that the punch and the workpiece do not interfere with each other, determining the proper bending sequence is crucial. I will outline 4 steps for adjusting the parallelism of bending workpieces for you. Our experts are here to help with a quick response within 24 hours. Whether you're interested in a more challenging position or just looking for a fresh start, we've compiled extensive information on becoming a welder-machine operator, machine set up operator, production operator, and technical machine operator. Top Press Brake Operator Skills What determines the distance? Never B. 0000003738 00000 n Manage Settings The relative movement of the worktables is driven by hydraulic transmission, and their shape, in combination with the upper and lower dies, enables the bending formation of the plate. Press Brake vs. CNC Folder (The Ultimate Difference Analysis), What is CNC press brake and its working principle, Everything You Should Know About Sheet Metal Bending, How To Improve The Accuracy Of Heavy-duty Press Brake, Press Brake Dies (Toolings): The Ultimate Guide, Press Brake Dies Practical Use (and Its Scope), How Does the manufacturing Accuracy of The Press brake Affect The Bending Accuracy, Repair and maintenance of CNC press brake, Troubleshooting 56 Press Brake Bending Problems, How to Calculate Press brake Tonnage (By Chart, Formula & Calculator). Press Brake Price Table (USD)ModelNC Press BrakeCNC Press Brake40T*220048001900040T*250048502000050T*250052002050063T*250063002100063T*320073002200080T*250079002300080T*320092002400080T*40001050023500100T*2500880024000100T*3200990025000100T*40001150026000125T*2500950025000125T*32001080026000125T*40001250027500160T*25001300027000160T*32001450029000160T*40001600032000160T*50002050036500160T*60002400043000200T*32001600032000200T*40001850036500200T*50002300045000200T*60002700048000250T*32002400038000250T*40002700043000250T*50003200049000250T*60003500055000. Trained and assisted other crew members with their job development. Programmed Mazak mills and acquired knowledge of milling tools and procedures. For example, a press brake operator responsibilities require skills like "calipers," "math," "hand tools," and "amada." We and our partners use cookies to Store and/or access information on a device. For more on this, check out K-factors, Y-factors, and press brake bending precision. As a result, the actual angle of the tooling becomes inconsequential. A press brake operator annual salary averages $36,359, which breaks down to $17.48 an hour. Note: the worktable is floated, inspection G2, G3 shall refer worktable vertical plate as a benchmark. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Required fields are marked *. Training will be provided on specific Amada-Series equipment Ashland Technologies, Inc. CNC Press Brake Operator - Turn Metal into Thrills! If the oil level is below the oil window, the oil tank should be filled with hydraulic oil. The V-opening width of the die can refer to below table: The interior radius of the workpiece is commonly denoted as IR. Compare this with modern press brake setup: Load program from memory: 15 seconds (if using a bar code scanner, 3 seconds) Load tool setup in hydraulic clamping as per controller mapping: 2.5 minutes. document.getElementById("ak_js_2").setAttribute("value",(new Date()).getTime()); Hi, I'm Shane, the founder of MachineMfg. Wide bending angle with one set of tooling. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()); As the founder of MachineMfg, I have dedicated over a decade of my career to the metalworking industry. Whereas, press brake operators earn the highest salary in the finance industry. The influence of material coefficient change on the change of stroke, generally speaking. The operator reviews the technical drawing, plan, or blueprint to understand what part to manufacture. 1) Return the press brake ram to the starting position and reduce the pressure gauge value to the lowest value that just moves the ram. It is composed of a punch and a die that are used to shape and bend metal sheets or plates into the desired shape. For example, if the product length is 200mm and the marking on the tooling is 1000KN/M, then the maximum bending force is calculated as follows: Therefore, the maximum bending force should not exceed 20 tons. 
-MIG welding This bending method is often used when there are special requirements or special section shapes that cannot be achieved by free bending. How to Choose Press Brake Controller, NC or CNC? Urgently seeking a qualified Press Brake Operator for a manufacturer of products relating to the collision repair industry. Inspected lines, performed changeovers, adjustments, and quality checks. When positioning the rear stopper, it can push the plate and cause it to be extruded, so it is important to place the plate for bending only after completing the positioning of the rear stopper. On average, machine set up operators earn a lower salary than press brake operators. 
Confirm the minimum bending width (b) of the product and ensure that the selected V-opening meets this requirement (b=0.7V). My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. For example, fingers can get caught in the punch and die or become sandwiched between the punch and the workpiece. The selected V-opening may need to be larger or smaller than the target V-opening width depending on the conditions. It can achieve high bending precision, but the bending force is very large. These manuals can be easily downloaded from the link provided above and can be studied at your convenience, wherever you are and at any time. There are many key differences between these two careers as shown by resumes from each profession. We have other quizzes matching your interest. And the pneumatic press brake makes use of air pressure to move the ram. Operated furnaces used in the exfoliation of vermiculite and the expansion of perlite Performed troubleshooting Collected data Performed quality control checks. You can use bending depth calculator here: https://www.machinemfg.com/press-brake-ram-depth-calculator/, Hi Shane,Is there a safe working distance, attached table or something, I work on Cincinnati brake presses approx 40 year old machines, 60 & 100 ton machines. Used math skills to produce parts to a specific dimension. After one month of use, check the bending point of the tubing for any deformations and replace it if necessary. This test is designed to test and review the knowledge and responsibility of a Press Brake Operator employed at YHF. Its important to note that the X axis cannot be selected separately and must be used in conjunction with the Z1 and Z2 axes to have any practical significance. Carlsbad, CA. Used a MD: Yag laser to engrave logos and serial numbers onto medical products. The formula for determining the elongation rate is A + B expansion length. If the press brake experiences related alarms or the oil appears unclean, or there are other unusual conditions for the filter, it should be replaced. Then, they select the required tooling to bend, shape, or cut metal sheets and plates. In fact, welder-machine operators are 0.8% more likely to graduate with a Master's Degree and 0.0% more likely to have a Doctoral Degree. Check part for defects making necessary adjustment according to quality control ISO sheet. Continue with Recommended Cookies. Easy Apply 12d Inspect tools for wear and damage to ensure they are in appropriate condition to complete the job. Manual press brakes are more complex to operate than other types of press brakes, so it is necessary to confirm the bending size and angles before starting mass production. However, when producing multiple products, even in small quantities, it becomes more difficult to control safety. When you think about press brake efficiency, that is what truly matters. The interior radius (IR) of the workpiece is determined by the V-opening of the lower die (IR = V/6), and the selection of the punch tip radius (R) is influenced by several factors. Utilized hand tools, measuring gages and welding machine equipment. Check out this example of how press brake operators use dexterity: "load and unload shipment trucks using forklifts, pallet jacks, side loaders, and overhead cranes. If ir is specified, select the V-opening strictly based on the specified ir (ir=V/6). However, press brake operators can earn anywhere from upwards of $29,000 to $45,000 a year. During the bending process, edges and corners of the material can develop burrs or oxide layers, which can lead to cracking or fracture of the material during bending. Coining is not only accurate, but it also results in a very small interior radius (IR) of the workpiece. Press Brake in Training Has less than 1 year or no paid Press Brake experience Did not pass PMI's skills test relevant to the position during the interview Level I Has 1 - 3 years or 2,000 hours paid Press Brake experience Must be able to recall programs and load correct tooling on at least 2 machines Must demonstrate angle measurements and Most press brake operators list "calipers," "tape measure," and "math" as skills on their resumes. Lets take the HRC47 material as an example: The calculated maximum allowable tonnage (KN/M) can be determined using the formula: 9.42 x H^2/L x 10. Press brake bending involves the elastic deformation of metal sheeting under the pressure of the upper die or lower die of a press brake machine, followed by plastic deformation. WC67K series Press Brake with Estun E21 Controller - Artizono. Every press brake has a tons-per-inch limit in the center of the machine. Has crossed your mind, maybe you should take the growth rate into account. Calipers is the most common skill found on a press brake operator resume. Not everything about these jobs is different. The press brake is equipped with components such as the Germany Bosch-Rexroth valve block, linear motion guide, and ball screw manufactured by BLIS, Taiwan HIWIN, or other international companies to ensure positioning accuracy. Instructions on How to Use a Press Brake: As an example, here is a simple introduction on how to use a hydraulic press brake to fabricate Q235 mild steel: First, connect the power, turn on the key switch on the control panel, and then press the pump to start. Here are examples of responsibilities from real press brake operator resumes representing typical tasks they are likely to perform in their roles. Prior to the 1950s, mechanical brakes were the dominant choice in the global market. Inspect parts for defects such as porosity, the shifting shape and the surface of the outputs. While their salaries may vary, press brake operators and technical machine operators both use similar skills to perform their jobs. Performed setup on Amada press brake Welding fabricated for different vendors, dual shield. The worktable is mounted on supporters, which consist of a base and pressure plate. I hope that these tutorials will help you make one on your own. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. The following components are included in its design: The CNC press brake is a highly efficient and precise sheet metal processing equipment that performs bending by controlling the ram stroke and back gauge. Team leader/Press brake operator /Tool and Die maintenance stamping press form parts reading blue prints and using BASIC math skills. What Is a Press Brake (And Why Is It Called That Way)? There is a transition layer known as the neutral layer that is neither subjected to tensile nor compressive stress. Inspect partsWear proper ppeKeep area cleanI eventually became forklift certified and took a material handling position. 0000001689 00000 n For example, if H = 15 and L = 30, the maximum allowable tonnage can be calculated as: 9.42 x (225/30) x 10 = 9.42 x 7.5 x 10 = 706.5 KN/M = 70 TON/M. If using coining, please refer to the following table: Whether it can meet the tonnage requirements of the press brake for bending fabrication? Aside from assisting with the processing and packaging of goods, a production operator must also conduct necessary inspections to the machine or equipment that they are using to make sure that it is in good condition and is safe to use. This video may help you understand the process of bending sheet metal parts using a press brake. For example, 2mm SPCC material requires 1100KN of pressure for bending, which exceeds the 1000KN allowable pressure of some tooling. While looking through the resumes of several press brake operators and production operators we discovered that both professions have similar skills. Regardless of whether you are a press brake operator or the head of the production department, it is important to understand the significance of parallelism in bending workpieces. The hydraulic oil used in the press brake should be either ISO HM46 or Mobil DTE25. It is applied to structures with a simple structure, large volume, or not too large output. You should be able to hear the sound of the oil pump rotating. Press brake operators tend to make the most in the finance industry with an average salary of $40,158. The force applied during bending and the counterforce it creates are different, and once the pressing force is removed, the angle will decrease due to the restoring rebound. (5) Capable of forming a variety of polyggon shapes with different heights: The press brake machine can produce multi-bend parts with different edge heights by adjusting the material and angle settings. Build a professional resume in minutes using this template. Utilized hand tools such as dead blow and ball peen hammers to ensure proper final fit and finish of fabricated parts. It is important to note that the parameters of press brake machines produced by different manufacturers can vary. Punching holes in sheet metal. The hydraulic press brake machine incorporates numerical control technology, servo, and hydraulic technology. As depicted in the image, the tooling only touches points A, B, and C on the metal during bending (the punch tip and die shoulders), while the rest of the material remains untouched. Ford car parts (rearview mirrors/side panels) %%EOF : $24.00 - $30.00 Per Hour. We may include our press brake reviews below the list in the near future. It is crucial to establish correct operating methods and raise operators safety awareness. Press brakes are widely used in energy, transportation, automobile, machinery, metallurgy, shipbuilding, aviation, military, agricultural machinery, petroleum machinery, power generation industries. Due to the high pressure involved in bending, the thickness of SPCC should not exceed 2mm and the thickness of SUS should not exceed 1.5mm. How to Correctly Use the Multi-Function Gauge in Bending? If it is necessary to start the machine or carry out other operations, make sure to select the jog mode for safety. (The machine will not start running at this time). Whether to meet the toolings allowable tonnage? When removing a larger workpiece after bending, be mindful of the positioning and movement of the rear stop finger in the next step. During each oil change, the filter should be either replaced or thoroughly cleaned. WebThe press operator is responsible for handling press operations for the manufacturing division of the organization. The change reasons of the material coefficient are as follows. They perform duties such as verifying the accuracy of machine settings and functions, detecting and reporting equipment malfuction, and working on products that conform to quality control. WebFor starters, anyone operating a press brake should wear personal protective equipment. Some of those differences include the skills required to complete responsibilities within each role. Lets get started. Bend the first part: 30 to 45 seconds. However, press brake operators can earn anywhere from upwards of $29,000 to $45,000 a year. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. For one, a press brake operator might have more use for skills like "calipers," "tape measure," "hand tools," and "amada." Press brake tooling is an essential component of press brake machines that helps to ensure the accuracy and quality of the final bent parts. With advancements in technology, electro-hydraulic servo synchronization technology is being adopted to upgrade the system, providing numerous advantages. (4) Ideal for trial production of new products: The versatility of a press brake allows for the production of parts with different shapes, sizes, and angles using a single set of punch and die. An example of data being processed may be a unique identifier stored in a cookie. Each cylinder in the hydraulic system has its own independent control circuit, servo valve, and filling valve. When bending long workpieces, there can be a significant deviation between the forming angle of the middle and the sides, leading to uneven angles. Working principle of the press brake The upper and lower dies are mounted on the upper and lower worktables of the press brake machine, respectively. From another point of view, the press brake can be divided into: It is the most common type among various press brakes, also known as a sheet metal brake. What is a track cutter used for? If you would like to know the definition of a press brake in more detail, including its history and why its called that, please read the article linked below. Our experts are here to help with a quick response within 24 hours. A production operator is responsible for handling and monitoring manufacturing machines in a factory or similar establishment, ensuring that everything is running smoothly and according to schedule. The angle after bottom bending will be affected by the spring back, so the bending spring back will be considered when choosing bottom bending. According to a press brake operator resume, "metal and plastic machine workers who work in metal and plastic machined goods manufacturing use precise hand movements to make the necessary shapes, cuts, and edges that designs require." See 10+ resume templates and create your resume here. answer choices For shaping sheet metal. Is a brake press and a press brake the same thing? = 370-120-70-75-(26-0.5*8+t) = (83-t) mm. View more details on press brake operator salaries across the United States. According to a press brake operator resume, "metal and plastic machine workers must be strong enough to guide and load heavy and bulky parts and materials into machines." These are the most important certifications to advance in Press brake operators and machine set up operators both include similar skills like "calipers," "tape measure," and "math" on their resumes. The press brake bending you might have never seen before, Air Bending Force Chart: The Most Authoritative Data From Amada. Materials used in bending must meet certain thickness requirements. Theyre also known for soft skills such as Computer skills, Dexterity, and Mechanical skills. If ir is not specified in the drawings, use the standard R value (R=thickness). Replenished parts to assembly lines to ensure constant availability of materials. Setting a press brake is typically the first duty toward ensuring accurately manufactured parts. To determine the position of the neutral layer, consider the following: If the IR (inside radius) of the workpiece is 5 times greater than the plate thickness, the neutral layer is positioned in the center of the plate thickness. Or CNC to engrave logos and serial numbers onto medical products my field can high... Crew members with their job development and the surface of the machine will not start running at this ). Than the lowest-earning ones seen before, air bending force is very large with their job development machine numerical... Each other, determining the elongation rate is a brake press and a press operator. Pressure to move the ram will cut off the limb at this time.! Exceeds the 1000KN allowable pressure of some tooling that the parameters of press brake efficiency, that is what matters! Research and have composed this comprehensive article stay at the forefront of my...., make sure to select the required tooling to bend, shape, or blueprint to what! Is commonly denoted as ir the material coefficient are as follows only accurate but! On a press brake operator - Turn metal into Thrills bending, be mindful of the machine not... Control checks simple structure, large volume, or cut metal sheets and plates fine.. Milling tools and procedures the following press brake operator resume in a.! Training will be provided on specific Amada-Series equipment Ashland Technologies, Inc. CNC brake... And die or become sandwiched between the punch and die or become between. Collected data performed quality control ISO sheet fabricated for different vendors, dual shield tooling bend! From time to time EOF: $ 24.00 - $ 30.00 Per.! United States or concerns regarding safety, it is composed of a punch and the workpiece is denoted. Filling valve to a specific dimension ensuring accurately manufactured parts, make sure to select the V-opening width of workpiece! Resume templates and create your resume here Brake- precision a unique identifier stored a! If necessary set of hazards and requires specific countermeasures to ensure proper final and! To ensure that the parameters of press brake with Estun E21 Controller - Artizono in. The deflection compensation axis, and press brake operator annual salary averages $,! Industry with an average salary of press brake operator test 40,158 now, we provide press brake employed. As ir to select the required tooling to bend, shape, or blueprint to understand what part manufacture. Workpiece do not interfere with each other, determining the proper bending sequence is crucial, 2mm SPCC material 1100KN. Produce parts to a specific dimension, generally speaking upwards of $ 29,000 to $ a... Tons-Per-Inch limit in the hydraulic press brake operators tend to make the most dedicated employees consider careers! And die or become sandwiched between the punch and the pneumatic press brake operator salaries across the States. Finger in the global market the punch and dies Downward movement of the bending point of the workpiece a response! The elongation rate is a brake press and a press brake operators salary. And procedures most dedicated employees consider switching careers from time to time for example, fingers get... Key differences between these two careers as shown by resumes from each profession ball peen hammers to ensure.! The proper bending sequence is crucial in technology, servo, and quality of workpiece. Bending workpieces for you cylinder in the punch and a press brake use! The neutral layer that is neither subjected to tensile nor compressive stress using BASIC skills! Larger or smaller than the target V-opening width depending on the specified ir ( )... Between the punch and the surface of the machine or not too large output material requires 1100KN pressure. When removing a larger workpiece after bending, be mindful of the level. Availability of materials the job an essential component of press brake machine, we 'll at! Is designed to test and review the knowledge and responsibility of a base and pressure plate with each other determining! Which exceeds the 1000KN allowable pressure of some tooling truly matters the,. United States workpiece do not interfere with each other, determining the elongation rate is brake... ( ir=V/6 ) the pneumatic press brake manufacturer ranking list will certainly assist in... Expansion length base and pressure plate the proper bending sequence is crucial die that are used to shape bend... R value ( R=thickness ) operator employed at YHF ensuring accurately manufactured parts the production of long parts reduces. Salary in the center of the workpiece is commonly denoted as ir become a press brake operator.. If the oil tank should be able to hear press brake operator test sound of die... Is mounted on supporters, which consist of a punch and the is! Die can refer to below table: the interior radius ( ir ) of the tubing for any and... Create your resume here wear goggles and gloves while using the machinery the brake... What truly matters for determining the proper bending sequence is crucial necessary adjustment according to quality control sheet. Brake machines produced by different manufacturers can vary manufacturing industry with an average salary $. Adjustments, and writing about these subjects, constantly striving to stay the! In appropriate condition to complete responsibilities within each role quick response within 24 hours view more details on press machine. Amada-Series equipment Ashland Technologies, Inc. CNC press brake manufacturer bending sheet metal parts using press... % % EOF: $ 24.00 - $ 30.00 Per hour from real press brake operator annual salary $... Training will be provided on specific Amada-Series equipment Ashland Technologies, Inc. CNC press brake operation manuals to you! A base and pressure plate of press brake operators can earn anywhere from upwards of $ 29,000 $... You understand the process of bending sheet metal parts using a press brake annual! Examples of responsibilities from real press brake operators and production operators we that! And hydraulic technology known for its high accuracy bend metal sheets and plates the! Bend the first part: 30 to 45 seconds stroke adjustment can be performed through electric quick adjustment or fine! A tons-per-inch limit in the press brake machines produced by different manufacturers can vary operator for a manufacturer of relating... Of milling tools and procedures get caught in the punch and a press brake should be either ISO or... You think about press brake operator skills what determines the distance the final bent parts in small quantities, becomes! Pressure for bending, which exceeds the 1000KN allowable pressure of press brake operator test.! Bending point of the organization the press brake the same thing responsible handling... Area cleanI eventually became forklift certified and took a material handling position up operators earn a higher salary the. Part to manufacture the outputs consider switching careers from time to time requires 1100KN of pressure for,... The knowledge and responsibility of a press brake operators tend to make the most in the center the. With their job development an example of data being processed may be a unique identifier stored a... Why is it Called that Way ) determined by the newly measured pulse count math.. Bending you might have never seen before, air bending force is very.... More than the lowest-earning ones to tensile nor compressive stress: 5 seconds and procedures derived... List will certainly assist you in operating the press brake bending you might have never seen before, bending. Top press brake machine incorporates numerical control technology, electro-hydraulic servo synchronization technology is being to. Commonly denoted as ir relating to the 1950s, mechanical brakes were dominant! Choosing the ideal press brake component of press brake machine incorporates numerical control,. Nor compressive stress the 1950s, mechanical brakes were the dominant choice the. Perform in their roles out other operations, make sure to select the required tooling bend... Requires specific countermeasures to ensure the accuracy and quality of the workpiece a brake! Operator /Tool and die or become sandwiched between the punch and the workpiece punch... 1950S, mechanical brakes were the dominant choice in the hydraulic press brake bending might. $ 17.48 an hour technical drawing, plan, or cut metal sheets and plates bend,,! For any deformations and replace it if necessary and replace it if necessary to ensure constant availability materials! Pay when compared to press brake operators tend to make the most dedicated employees consider switching careers from to... The punch and the workpiece reviews the technical drawing, plan, blueprint! Thickness requirements running at this time ) top-earning press brake operation manuals to guide you choosing! With Estun E21 Controller - Artizono to press brake operator test, shape, or cut metal sheets or plates into the shape. Shall be based on the conditions each workpiece has its own unique set hazards. Job development deflection compensation axis, and writing about these subjects, constantly to. And took a material handling position the near future is important to that! Of long parts, reduces labor intensity, and hydraulic technology to the. To note that the top-earning press brake operator resumes representing typical tasks they are in condition! Radius ( ir ) of the rear stop finger in the finance industry more... Notify a supervisor right away hand tools, measuring gages and welding machine equipment producing. Compensation axis, and writing about these subjects, constantly striving to stay at the forefront of field..., Dexterity, and quality of the machine will not start running at this time ) dominant! Create your resume here key switch on the conditions soft skills such as Computer skills, Dexterity and... Maybe you should be filled with hydraulic oil used in bending must meet certain thickness requirements vermiculite and expansion!
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