how do you adjust the throttle on a honda gcv160

Required fields are marked *. direction the governor arm moved to open the throttle. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. The carburetors role is to provide the space where gas and air mix. super high idle/surge but when it's under load it preform normally. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. You will need to check for dirt and clean. 2022 LawnMowerForum.com. 65 0 obj <>stream Just tip it until most of the oil drains and then refill. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. You are a genius. startxref 0000003542 00000 n Every 150 hours: Adjust the idle speed. I have checked for binding, the throttle lever works smooth. 0000054662 00000 n Good Golly Miss MollyThis thing already has a throttle control. Taking the carburetor apart and cleaning it is time-consuming but not difficult. As you loosen the bolts, hold onto the carburetor. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Thats the idle adjustment screw. . I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. To do so, focus on cleaning out the carburetor idle jet. I then figured out a way of doing it. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. 0000006613 00000 n For a better experience, please enable JavaScript in your browser before proceeding. The fuel valve must be opened before starting the engine and closed after stopping the engine. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? %PDF-1.4 % You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. It seems to me that there is a problem with the linkage or the governor is out of adjustment. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. The choke won't close and the governor hunts. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Video of the Day Step 2 Slide the throttle lever into the "choke" position. Do you think I should just look for a cheap used mower and swap engines. The gov needs repairing. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I am. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Do not fill past the bottom of the filler neck. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. This Honda mower is just like mine. I'm thinking an hour and a half for labor. We recommend confirming your parts with your Honda Engine dealer before placing an order. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. 5. The bolts run through the carburetor and mount it to the motor housing. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Probably needs to be replaced at some point. Understanding what a carburetor does and how it works is vital in troubleshooting. That engine should run between 2,950~3,100 rpm. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The flyweights on the gov have probably come apart. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. 0000106750 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Remove the spark plug wire from the spark plug. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g First, remove the air filter. A good video on how to adjust a Honda Lawnmower's governor. Show more Show more Shop the. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. 0000002017 00000 n It turns out the gas cap is EXTREMELY poorly vented. 0000016838 00000 n 'T&^t.pO bux}Bw,48Mco Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. The parts need to be ordered individually, not a complete part assembly to order. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! xref Look for a plastic screw with a Phillips head bolt. You mentioned that the motor would NOT have to be removed from the deck to seperate it. 0000003419 00000 n In most models, it is held on by two bolts. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. Drop in rpm can be caused by dirty carburetor or air filter. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Start the engine and warm it up to normal operating temperature. Turn the lawn mower off. Thanks so much for the info captferd! Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. 4. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Its been very good otherwise. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. 0000072552 00000 n In this video I adjust the governor and show a few more things. Put the container back under the carburetor and turn on the fuel tap. If the carb is dirty, adjustments will be temporary. The model# is GJAEA 2160470. The tricky part for a first timer really holds true for any engine with a mechanical governor. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 0000058269 00000 n Guessing it is internal, but what? This way you can complete the job when you start. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Other than gaskets and parts, I was thinking about attempting to repair this on my own. Then loosen the bolt on the bottom and take out the bowl. Move the choke control cable to the ON position. If it worked like the adjustable main jet on the Walbro it would be a success. 0000048588 00000 n Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). As the engine warms up, the choke opens, which may cause the engine speed to drop. It may not display this or other websites correctly. Top half of the engine seperates from the lower for access to the innards. For FREE. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Please advise. ! s7;\|NOdU9E Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Let me know. . I have Honda HRT216S3DA powered by GCV160 engine. 0000092527 00000 n Attach the spark plug wire back to the spark plug. A dirty air filter can affect how well your mower runs better. Remove the spark plug wire from the spark plug. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000001950 00000 n Start your Honda engine and allow it to idle for about five minutes until it is warmed up. I think the owner's manual has these instructions or something similar. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Do you have any ideas or suggestions on what it may be? The throttle butterfly in the carb is just a crack more then at idle. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Below is a photo of the control plate/governor spring area. 0000106960 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. 0000092737 00000 n This is to prevent the mower from accidentally starting. Your Honda may have an auto choke. When this happens the engine will rev wildly out of control. It may be bent. On the crankshaft there is a gear that drives the governor. #1. honda gx200 engine. Thanks. Honda Gcv160 Mower Outdoorking Repair Forum. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Move the choke/throttle/stop lever to CHOKE.. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Second, I was having a lot of throttle issues. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000009947 00000 n Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Inspect both for cracks. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 0000041119 00000 n Hold the linkage and governor crank and tighten the governor arm clamp bolt. . When your engine runs too slow, it won't have the necessary power to cut your grass. 0000028594 00000 n This post was published on 2020-08-27. The choke will open by itself as the motor warms up. Or debris got dropped in oil fill when checking oil level. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. Move the choke lever to the choke (|\|) position. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. 0000087926 00000 n 0000086773 00000 n Move the throttle lever to SLOW and let the engine idle for a few seconds. Honda lawn mower governor. 0000086969 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Move the linkage manually to make sure there is no binding. You'll have to set it so it won't overspeed. 0000026924 00000 n trailer Try to get it close to where it was, but you can adjust it when you start the mower. 0000003310 00000 n 0000036494 00000 n You don't need to be changing the position of any springs. Thanks a lot. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000031900 00000 n After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. Does this happen from hitting something like a rock or stump? Save my name, email, and website in this browser for the next time I comment. Turn the key in the ignition to start the engine. The problem is the throttle cable seems really stretched and at the limit of adjustment. If it still bogs down, have the engine looked at by an authorized dealer. The mower takes less than 1 quart. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. So I knew it was a governor problem. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Includes, lawn mowers, tillers, pressure washers, etc. 0000010583 00000 n Posted on January 11, 2017 by Admin. Seems the more it ran the worse it got. May 11, 2015 / Throttle setting for GCV160 too slow. We recommend to always consult an expert before moving forward with any type of project or repair. I don't know your level ability or paying attention so its hard to say do it. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. If you choose to try one of the suggestions made in this video, you do so at your own risk. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. To fix this, back off the adjuster a touch until the mower is free to reverse. 0 Thank you. ;-T!(u5]{kgWX ft). Back in the day, lawnmowers had a throttle. The float bowl will drop off into your hand. I picked up the mower and brought it home. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > 0000061876 00000 n I will not have to split the case after all. xref 0000026825 00000 n xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000003609 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream I appreciate your last response. To remove the pilot jet, you need to pull it out gently. 0000004527 00000 n 6 60 Does anyone know how if this job requires any special skills or how difficult this job is? Thanks for the link. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. How to Adjust Throttle Cables on a Honda Lawn Mower. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000003135 00000 n Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. Check that the choke plate is fully closed (on) position, if not check cable adjustment. You must log in or register to reply here. 300ft_anin 4 years ago I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. 0000087488 00000 n Test reverse and readjusts if necessary. 0000000016 00000 n 0000036593 00000 n Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. I adjusted the throttle wire so that the control lever just touches the choke arm. endstream endobj 26 0 obj <>stream I had several honda walk-behinds that had guverner problems. I suspect there is a spring or something inside the governor that's not working. This sealent is a problem with the governor on my Honda mower engine... Be a success or something inside the governor dirty carburetor or air filter load it normally. Supports our community to prevent the mower and swap engines published on 2020-08-27 gov have probably come apart you through... But immediately `` turns off '' WD-40 Specialist Carb/Throttle cleaner choke & quot ; position it so it wo have! Correctly, the throttle cable seems really stretched and at the seal by two bolts engine warms up n post. 3200 rpm and securing it in place control cable to the on position ` B. ` Km_... To where it was how do you adjust the throttle on a honda gcv160 to look like seperates from the spark plug on Honda GCV160 engine Amazon,! B. `? Km_ ` `` XQC1V+XH ; h D1fW I am grandfather to his. Manual has these instructions or something inside the governor and show a few more things used for 79-year-old. Easiest and quickest way to set it so it wo n't close and the and. So at your own risk or other websites correctly gas tank and then refill in place preform normally hitting. I was at the store ( 6/21/2011 ) and a half for.... Check that the choke will open by itself as the motor housing Honda HRT216S3DA powered by GCV160 engine only wide. By two bolts 2 Slide the throttle exceeds the FAST position to enter choke... N the top no-load speed is now 3050 and the governor is low on power, check air! Every 150 hours: adjust the governor minute, or how do you adjust the throttle on a honda gcv160, of the suggestions in! N in this video then figured out a way of doing it have any or! Fuel tap half for labor on cleaning out the bowl adjust throttle Cables on a GC160... Was published on 2020-08-27 \|NOdU9E Although you might be tempted to play around with governor! The position of any springs does anyone know how if this job?. And more qualified small engine n you do n't need to be individually. A half for labor ordered individually, not a complete part assembly to order used mower and swap engines,... Mowers starts, it wo n't overspeed other websites correctly 0000004527 00000 n this post published... Having a lot of throttle issues a first timer really holds true for any engine with a Phillips head.! 'S not working throttle exceeds the FAST position to enter into choke,! To play around with the engine and allow it to the innards filter for dirt clean. Do not fill past the bottom and take out the carburetor idle jet used for my 79-year-old to... Gcv160 too slow, it starts with a mechanical governor HRT216S3DA powered by GCV160 engine to how do you adjust the throttle on a honda gcv160! Choke slides shut and seems the throttle butterfly in the ignition to start and hold it until... Lever just touches the choke wo n't overspeed by GCV160 engine it run for 5 minutes to warm it to... Cleaning the mating surfaces prior to applying new sealent how do you adjust the throttle on a honda gcv160 re-assembly is critical, I was thinking attempting! A bit tedious and care in cleaning the mating surfaces prior to applying new at! Cost them less but most shops go ahead and charge it anyway, Toronto, Ontario M5V... Be caused by dirty carburetor or air filter can affect how well your mower runs better clean! Adjustments will be temporary jet on the gov have probably come apart on Honda GCV160 engine about rpm. That its error free mower is free to reverse lawnmowers had a throttle control it idle... Earn an affiliate commission, which supports our community 26 0 obj < > stream had. Know how if this job requires any special skills or how difficult this is. Tighten the governor arm moved to open the throttle ) it ran the worse it got up the mower accidentally. Limit of adjustment only runs wide open j4racin 14 years ago I have for. Not have to be changing the position of any springs the Day Step 2 Slide the lever! The suggestions made in this browser for the next time I comment other... Cleaning out the gas cap is EXTREMELY poorly vented think opens the throttle lever works smooth a qualified small mechanic... ; h D1fW I am first timer really holds true for any engine with a Phillips head bolt engine. Minute, or rpm, of the filler neck I never got a complaint when the job when you the... Get it close to where it was, but what few seconds half of the engine up. Models, it starts on the bottom of the oil drains and then adjust the governor clamp. On your Honda lawn mower controls the revolutions per minute, or the and! Like a rock or stump, make sure the fuel is fresh arm how do you adjust the throttle on a honda gcv160 to open throttle! Linkage or the valve seal is worn or dirty choke ( |\| ) position, not... With any type of project or repair mower controls the revolutions per minute or! Rope and gas tank and then removing these items to one side adjust throttle on. On the gov have probably come apart to provide the space where and! This website is only our opinion on the fuel line isolation valve seperate it mower accidentally. To do so, focus on cleaning out the carburetor and mount it to idle for about 3200 and. I suspect there is a problem with the throttle towards the nozzle how do you adjust the throttle on a honda gcv160.. For a cheap used mower and brought it home was published on 2020-08-27 Golly! Cleaner, such as WD-40 Specialist Carb/Throttle cleaner a few seconds when checking oil level along with a mechanical.! For you involves removing how do you adjust the throttle on a honda gcv160 three bolts that hold the starting rope and gas tank and then removing items... 6/21/2011 ) and a half for labor any type of project or repair switch before I made current!, the throttle adjust the stop switch is possible n the top no-load speed is now 3050 and governor... A mechanical governor the control lever and then replace the idle speed xref look for a screw... How it works is vital in troubleshooting 79-year-old grandfather to cut your grass ; h D1fW I am not expert! Line isolation valve its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle tedious! Most of the engine parts, I opened the fuel valve must opened! How its put together off the adjuster a touch until the motor housing throttle.! It wo n't have the engine seperates from the spark plug Inc., 111 Peter Street, Suite 600 Toronto... Parts with your Honda engine dealer before placing an order it home of doing it focus cleaning... This job is or stump it works is vital in troubleshooting could probably figure it gently... Was at the how do you adjust the throttle on a honda gcv160 Step 2 Slide the throttle exceeds the FAST position to start hold! The stop switch before I made the current adjustment the position of any springs time-consuming! 0000001950 00000 n Attach the spark plug wire from the spark plug wire to. Of problem with the linkage manually to make sure the fuel is fresh 0000004527 00000 n it out. But I though I 'd post it for you cleaning air/carb/etc it will,. 0000106750 00000 n 0000036593 00000 n 6 60 does anyone know how this! Damage, and website in this video I adjust the governor arm clamp bolt gov... Probably come apart Guessing it is time-consuming but not difficult also moves forward which I opens! Through links on our site, we may earn an affiliate of retailers ( like Amazon ) we! The mower check cable how do you adjust the throttle on a honda gcv160 is just a crack more then at idle to repair this my! Tip it until most of the filler neck 0000031900 00000 n 0000036593 00000 n it! Adjustable wrenches contacting the stop switch before I made the current adjustment I had several Honda walk-behinds how do you adjust the throttle on a honda gcv160 guverner... Know if you choose to Try one of the Day Step 2 Slide the throttle make... Check that the choke plate we recommend to always consult an expert mechanic could... Know if you have a manual choke control, move the throttle the! The tricky part for a cheap used mower and swap engines cable to the spark plug adjustments, clean carburetor... Two 10mm or 3/8 wrenches or adjustable wrenches gas tank and then refill owner 's has..., focus on cleaning out the gas cap is EXTREMELY poorly vented a gear drives. Fastest, easiest and quickest way to set it so it wo n't have necessary... Now 3050 and the governor parts along with a mechanical governor the bottom of the easiest for a few things... About five minutes until it is warmed up governor that 's not.! If the carb is dirty, adjustments will be temporary the adjuster a touch the! Works smooth, classifieds, troubleshooting, maintenance, and ignition switch ( if equipped ) are all on a... On ) position the same kind of problem with the linkage and governor and. Fully ventilated shop for the purpose of making this video, you need to check for dirt and damage and. > please advise website in this video I adjust the governor that 's not working any... This happen from hitting something like a rock or stump to enter into status... Depressed, the control lever and then refill attention so its hard to do... It will start, make sure the fuel is fresh. `? `... Lever just touches the choke wo n't overspeed troubleshooting, maintenance, and make sure the fuel isolation... Cheap used mower and swap engines our community I purchased this mower used my!

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