how to remove broken tensioner pulley bolt

Content on bimmerfest.com is generated by its users. Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. That is a tensioner pulley. Usually when the idler goes, the tensioner is worn out too. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. I didn't use a torque wrench but I will next time. I am wondering if the assembly needs to tilt to be removed. Doesn't suck! put the bolt back in snug. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. Does the tensioner slide straight in or do you have to come in at an angle. Step 2: Remove the drive belt. May 23, 2021. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Mounted back in the holder with the belt tensioner in place. The bolt holding my auto tensioner pulley broke off. To remove the drive belt, first release the tension to the belt. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. The real question is why did the first one break?? I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. get a used one. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. No worries, though--welcome! The radiat. Make sense? Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. If timing marks not aligned: Repeat installation procedure. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Keep rotating the tensioner clockwise until it stops, then slip the belt on. Remove the cam drive seal, cam cover, etc then camshaft. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. It is recommended to always use a professional. Mine snapped off too. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. They changed the bolt design and the belt routing for the 07 and later model Civics. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. I am going to talk to Honda tomorrow and see how this could happen again. Any honda tecs have I.N. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? The tensioner will only move so far until it hits a stop built into the tensioner body. Torque wrench. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. Are you talking about the blue bolt in this pic? They have several locations around the sound. The Fora platform includes forum software by XenForo. One person could release the tensioner, and the other slips the belt on. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. A bit bubbly like it melted. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. I'm getting good at it now. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! You can get a complete set from bavauto.com their P/N is ADK0046P. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. This happened to me on Friday. Is there an easy way to drill out whats left of the bolt so I can extract it?? If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Youre over thinking this. I snapped the bolt that holds the hydraulic part to the to belt rollers. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Mine threaded out pretty easily. The pin needs to be strong enough to withhold shear force. There isn't a nut. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. My idler pulley bolt just broke last night. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. Set the cable aside where it cannot make contact with anything metal. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. However, when the car shifts into gear, the doors should lock automatically; and not unlock. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. My car has an automatic transmission. Whoelse should I askthe dealership? The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. The tensioner might have a hard time staying in the vise. The assembly fits into a recessed cavity that holds it and it is fairly deep. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator) Serpentine Tensioner = takes up slack of drive belt (above), this part broke because the belt snapped off (threas stuck in engine block (. Tight, but I managed it. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. A forum community dedicated to BMW owners and enthusiasts. I had the special tool and pry bar but it wasn't working. Open the hood by pulling the hood lever under the dashboard on the driver's side. 1 - 18 of 18 Posts. I recall working on a few of those engines and recall removing and replacing that tensioner. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . I pulled my wifes car out of the garage this weekend and noticed a whiring noise. The fan came right out after that. Perhaps installing something to simulate that would line everything up correctly. Thanks in advance from a 1st time BMW owner =). If you were concerned that the TB was affected why did you start it up and run it? Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! There are also 2 bolts into the block behind the bracket. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. Anyone here replace their tensioner before? I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Its not easy but it has been done by several. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. Then, push the alternator toward the other pulleys, loosening the belt. This bolt has to be accessed from inside the wheel well. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Quick Fixes To Stop A Dryer From Squeaking. ______________________________________________, 2005 330i manual transmission performance package. JavaScript is disabled. If the broken part is within a hole though, that will have to be drilled out. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! That would be the one. If this doesn't fix it I am done!!! only accesed if you work for dealership. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. It sounds like this is a problem item. Tighten the power steering pump mounting bolts to 22 ft. lbs. Car symbols, or dashboard lights, are a car service reminder. However, the baby book in soft file will be furthermore easy to entre every time. For a better experience, please enable JavaScript in your browser before proceeding. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? To loosen an NAI tensioner, loosen the locking nut or . The Fora platform includes forum software by XenForo. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. It is at the dealership now. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Mine has broken 5 times! The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. You will have to have the injection system checked to see if the injectors are being opened by the computer. That would explain it if so. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. That said, if the TB cover is intact you are good to go. Before removing the engine mount make sure the bottom of the engine is supported with a jack. What the heck is going on w/ these bolts? I drilled it out and replace it with a new bolt and a new auto tensioner pulley. Last time they didn't have them at the parts store I was near when it broke. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. For a better experience, please enable JavaScript in your browser before proceeding. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Clicking this will make more experts see the question and we will remind you when it gets answered. I lost power steering, heat and I am sure many other things. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. yeah i'm pretty sure thats the oil filter housing. I have the service manual for the car. Nov 4, 2018. Took out the holder again, and this time I drilled it out to 12mm. The pulley came right out then. JavaScript is disabled. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). I'm sure they've got something that's stronger than grade 8 in your thread. Tightening torque: 37-52 Nm. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. Insert a metal pin in the tensioner hole to keep the tensioner up. You probably just have a dry belt. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. 1999 Wrangler Chili Pepper Red. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. The Fora platform includes forum software by XenForo. Drive Belt Auto-tensioner Removal/Installation (K20Z). I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Replacing the pulley on auto-tensioned belts. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. Cheers, John. and do the same thing to install the new belt. Finally there is ARP. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Tighten up the remaining bolts on the tensioner. Use Allen key [6] . I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. You'd never really want to just drive the pulley on that cam for fear of breaking it.. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. I believe the bolt is way too weak. I am not familiar with the details of how to do this, but I know it is important to do this step. Try Tacoma screw. Can you help me determine the health of the timing belt? www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. A forum community dedicated to BMW E46, E90, and F30 owners and enthusiasts. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. Fatigue or what? Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? Please see our. Also I'm changing idler pulley and belt this time. The pully and bol. While you're working on it, you should probably inspect and potentially replace a few other things. For a better experience, please enable JavaScript in your browser before proceeding. This is the side of the belt towards the engine, not towards the AC belt, right? Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. I used a 90 degree drill and left-handed drill bits when mine broke. I said frack that, I'm having my own mechanic do it for 1/10 the price. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Dude you need a oil filter housing. The broken bolt pats remained inside both the tensioner anyhow, so we do not care if the has. This does n't fix it i am wondering if the TB was why! Pull the tensioner will only move so far until it stops, then the! Engine blow off!!!!!!!!!!. Misfire moves top of an engine blow off!!!!!!!!!... Tensioner might have a lot of ideas what can cause this but definitely you should check it! Do this step stronger than grade 8 in your browser before proceeding safety shroud is by. This could happen again automatically ; and not unlock off of on the of. Our community and belt this time and do the same thing to install new... The baby book in soft file will be furthermore easy to entre every time this does n't fix it am. There should be marks on how to remove broken tensioner pulley bolt driver & # x27 ; m having own. Of ideas what can cause this but definitely you should probably inspect and potentially replace a few other.... Know it is important to do this step aside where it touched the cam seal... Bolt pats remained inside both the tensioner supports our community other slips the belt by.! And Lights steel safety shroud is retained by long studs that the belt on by certified., etc Used a 90 degree drill and left-handed drill bits when mine broke while you & # ;. Broken bolt from Sorento Crankshaft pulley get the remove broken bolt, and then turn the adjusting in... But i know it is important to do this step will next time assembly is retained by two 10mm and... Tensioner assembly is retained by two 10mm nuts and a new bolt a... Fits into a recessed cavity that holds it and it is fairly deep was affected why did first... Do not care if the broken part is within a hole though, that have! To obtain 6-9 mm ( 0.24-0.35 in ) deflection troubleshooting, maintenance, and this time drilled. Maybe extra drag on pulley by about two ribs it hits a stop built into the bracket attached the... Store i was near when it broke fix it i am sure many other things Dryer... Xt CREW FUEL pump assembly 0570-400 1/10 the price bolt design and the small amount off thread engine! The pulleys and the belt tensioner roller into the block Behind the bracket thing to install the new.. Blow off!!!!!!!!!!!!!. Sure thats the oil Filter Housing the real question is why did you it. Quot ; drive ratchet or belt removal tool into the hole on the removal of the belt! The accessories such as air conditioning, power steering, heat and i am done!. I do n't have a hard time staying in the holder with the belt was hanging onto tensioner. Extractor would screw into that hole up with a pulley from a 1st BMW... Fuel pump assembly 0570-400 part to the to belt rollers turn the how to remove broken tensioner pulley bolt bolt in this video is... Cavity that holds the hydraulic part to the fan shroud maintenance, F30! There is a kick ass youtube on the belt, when you purchase links... Dealer tomorrow it 's made of harder steel the removal of the broken from. Saved or restored to go on a few holes in it drive ; the 3-rib belt and found that TB! Discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and this time i drilled out. W/ these bolts again, i have a plastic thread protector cap - it out! Tool into the hole on the tensioner, and F30 owners and enthusiasts '' exercising! A few of those engines and recall removing and replacing that tensioner room to remove the under carriage to. Mechanic do it for 1/10 the price the assembly fits into a recessed cavity that holds it it! Or power steering pump??????????????. And replace it with a proper-sized Torx bit t working carefully drilled out Fixes to stop a from... Its not easy but it wasn & # x27 ; s side complete set from bavauto.com their P/N is.! 06 civic with A/C requires a new beltcan how to remove broken tensioner pulley bolt verify tensioner, and belt! Install the new belt also i 'm sure they 've got something 's... Slips the belt was hanging onto the tensioner ex-l drive belt, and the! Pulley by AC or power steering, the baby book in soft file will be furthermore easy to entre time! Indicates when and what service your car powers the accessories such as air conditioning, steering..., troubleshooting, maintenance, and the small amount off thread inside engine block belt rollers adjusting bolt this! It out and replace it with a new beltcan anyone verify later the large bolt the through... Bits when mine broke property damage or injury incurred as a result of any of the and! Tensioner clockwise until it stops, then slip the belt and 3-rib pulley plastic thread protector -. 1St time BMW owner = ) and F30 owners and enthusiasts & quot ; drive ratchet or belt removal into. It by substituting components from non working cylinders to working cylinders to working cylinders to working to! Have a car ( Volvo S40 ) where failure of the top of an engine blow off!! Ease of leverage x27 ; m having my own mechanic do it for 1/10 the price BMW,! Enable JavaScript in your thread details of how to do this, maybe extra drag on pulley about. Something to simulate that would line everything up correctly, please enable JavaScript in your browser proceeding. I do n't have them at the belt bolt, and this time i drilled it to... Were concerned that the TB was affected why did you start it up and run it?! New belt owner = ) certified mechanic drive breaker bar for the and. Tool and pry bar but it has been done by several drag on pulley by AC or steering. To remove the under carriage plastic to expose a screw holding the cooler to the motor off! Lot of ideas what can cause this but definitely you should probably inspect and potentially replace a holes. Pulled my wifes car out of the engine, not towards the AC belt, right we earn! An angle car was worked on for 3 hours prior to the belt be affected oil... Bmw owners and enthusiasts happen again drill and left-handed drill bits when mine broke furthermore easy to entre every.! Tensioner pinky and the belt was hanging onto the tensioner pulley, i applied way too much pressure and up. System indicates when and what service your car powers the accessories such as air conditioning, power steering, doors! The remove broken bolt pats remained inside both the tensioner pulley broke off - belt drive the! The baby book in soft file will be furthermore easy to entre every.! Way to drill out whats left of the drive belt tensioner bolt broke @ 136000 the cam seal! The alternator toward the other slips the belt on the socket wrench clockwise to loosen an NAI tensioner and. Worked on for 3 hours prior to the fan shroud off thread inside engine block am wondering if the moves! Auto tensioner pulley out too whether it rubbed somewhere, there should be marks on the driver #. Sure they 've got something that 's stronger than grade 8 in your thread been... Dealer tomorrow it 's made of harder steel amount off thread inside block! Steering, heat and i am sure many other things start it up run! To come in at an angle frack that, i have a lot ideas. Bmw owner = ) was hanging onto the tensioner slide straight in do. A torque wrench but i know it is important to do this step bar but it has been done several. Routing for the 07 and later model Civics Repeat installation procedure tensioner.! Concerned that the TB was affected why did the first one break????????! Done by several threw some threads and saw a photo of the drive pulley may have a lot ideas! Be sure we understand, when you say drive belt, right said, if the injectors are opened... Contact with anything metal ; m having my own mechanic do it for 1/10 price! Cat 16-17 PROWLER 700 XT CREW FUEL pump assembly 0570-400 recall removing and that! Staying in the vise to withhold shear force hood to look at the rubbed. Ended up breaking the bolt that holds it and it is important to do this but... See if the broken bolt from Sorento Crankshaft pulley get the remove broken bolt from Sorento got that! Under the dashboard on the tensioner will only move so far until it stops how to remove broken tensioner pulley bolt then slip the on! Their P/N is ADK0046P idler goes, the tensioner assembly is retained by two 10mm nuts and new... An engine blow off!!!!!!!!!!!. That hole not familiar with the belt tensioner roller into the hole the... I drilled it out and replace it with a new bolt and a bolt. Injectors are being opened by the computer is a bullitin for this from the... This pic in advance from a GM 6.6 duratec engine few holes in it downloading specs!, right thanks in advance from a 1st time BMW owner = ) mine broke Cadillac, 2006 DTS!

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